課程描述INTRODUCTION
新版FMEA實戰公開課
日程(cheng)安排SCHEDULE
課程大綱Syllabus
新版FMEA實戰公開課
授課對象:
質量(liang)工(gong)程(cheng)(cheng)師(shi)(shi),供應商管(guan)理工(gong)程(cheng)(cheng)師(shi)(shi),售后質量(liang)工(gong)程(cheng)(cheng)師(shi)(shi),研發的(de)產品工(gong)程(cheng)(cheng)師(shi)(shi),工(gong)藝工(gong)程(cheng)(cheng)師(shi)(shi),采購工(gong)程(cheng)(cheng)師(shi)(shi),銷售工(gong)程(cheng)(cheng)師(shi)(shi),市場開發工(gong)程(cheng)(cheng)師(shi)(shi),生產的(de)車間(jian)主任,車間(jian)工(gong)藝員等。
課程背景:
為能有效地實施“預防措施”,使可能存在的潛在問題無法出現,需要一個從識別問題到控制潛在影響的管理系統,對于這一點,各企業都可能制定各自不同的方法以對應,這些方法也許都是適用的;但這里所要介紹的是一種行之有效且便于操作的制定和實施“預防措施”的方法,即:*三大車廠(戴姆勒克萊斯特、福特、通用)制定的“潛在失效模式及后果分析”,或簡稱為FMEA。并于2019年6月推出第五版。
本次培訓(xun)將系統(tong)的(de)(de)(de)介紹*版的(de)(de)(de)FMEA方法,分析*版FMEA的(de)(de)(de)亮點和(he)內(nei)容更新(包(bao)括表格的(de)(de)(de)變(bian)(bian)化,打(da)分標準的(de)(de)(de)變(bian)(bian)化,取代RP.的(de)(de)(de)AP等),具體(ti)講(jiang)解新版FMEA六步(bu)法,并(bing)通過實際(ji)案(an)例分析如何實施新版本FMEA。
培訓目標:
1.通過本課程的學習,使學員能熟練掌握FMEA工具,并能合理地運用在產品設計和過程開發中的風險分析及改進措施確定;
2.熟練掌握FMEA分析的邏輯關系和流程,將FMEA的輸出結果展開到控制計劃及作用指導書中,確保在現場的操作中對風險點進行有效地管控。
3.熟練掌握新(xin)版(ban)FMEA的特點和使用方(fang)法,以滿足(zu)客(ke)戶的需求。
課程大綱:
第一部分:FMEA概述
1、AIAG簡介
2、VDA簡介
3、FMEA的發展史
4、FMEA修訂的背景
5、FMEA的分類
6、基于風險的思維
7、FMEA與IATF16949的關(guan)系
第二部分:新版變化點
8、新版FMEA的變化點
變化一:七步法詳解
第一步:規劃和準備
第二步:結構分析
第三步:功能分析
第四步:失效分析
第五步:風險分析
第六步:優化
第七步:結果文件化
變化二:基礎FMEA和家(jia)族FMEA
第三部分:新老版本FMEA的應用
變化三:打分標準的變化
DFMEA打分標準變化
PFMEA打分標準變化
變化四:RP.將取消,改為AP
變化五:FMEA表格的變化
DFMEA表格變化
PFMEA表格變化
變化(hua)六:全新的FMEA-MSR(監控和系統響應)
第四部分:企業實際應用指導
變化七:將建議措施更改為兩列:預防措施和探測措施
變化八:DFMEA與PFMEA特殊特性的變化
變化九:強調了內外部溝通協作
變化十:協調員與高層領導
變化十一:DFMEA與PFMEA的關聯
9、第五版FMEA的具體應用
DFMEA舉例
PFMEA舉例
10、現場答疑
講師介紹:
王艷榮老師:
教育及資格認證:
高級講師;注冊審核員、資深咨詢師;國家注冊中級質量工程師;質量總監;中國咨詢標準編寫專家組成員;
中國國際汽車產業群成(cheng)員;
工作經歷及專長
.曾在某知名汽車企業任質量部經理/質量總監/企業運營總監超過15年
負責質量體系的建立、維護、認證,精通ISO/TS 16949質量管理體系的相關知識并具有多年的實踐經驗。
.對一汽/大眾/福特汽車/通用汽車/現代汽車/江鈴汽車/北汽/南汽/福田/長安鈴木/奇瑞/長城的供方質量管理模式及其技術有很深的研究,具備近20來年的行業現場經驗。
.按照顧客的要求對供應商的質量管理體系進行開發、評審,有很豐富的供應鏈管理經驗。
.精通各種汽車業質量管理體系,如:ISO/IATF16949、VDA6.3、福特Q1、通用BISQ、現代SQ MARK、ISO9001、ISO14001等
.擅長各種質量工具培訓: APQP/DFMEA/PFMEA/CP/PPAP/MSA/SPC/QC七大手法/QFD/8D/5why/GB2828/QCC等。
.擅長各種審核培訓:ISO/IATF16949質量管理體系審核/過程審核/產品審核/分層審核/二方審核指導/三方審核指導。
.擅長企業體系運營實際指導:企業通過認證后,怎么樣將體系與企業相結合,優化流程,使企業成本降低,效益增大,管理水平提高。如ISO/IATF16949、ISO9001質量管理體系等。
.同時主(zhu)要研究及咨詢方向還有:整合體系、供(gong)應(ying)鏈管理、性格與溝通 、優秀班組長培訓(xun)... 等。
核心競爭力:
.最擅長企業體系運營實際指導:企業通過認證后,怎么樣將體系與企業相結合,優化流程,使企業成本降低,效益增大,管理水平提高。如ISO/IATF16949、ISO9001質量管理體系等。
.企業過程優化,使業務與企業過程相符,過程為業務服務,提高企業效率。
.顧客要求的識別與展開,使企業以顧客為關注焦點這個實質做到位。
.企業被IATF抽中見證,如何準備見證審核,才能使企業順利通過。
.顧客二方審核如何準備,三方審核如何準備,使企業能得到顧客和認證機構的贊賞。
.采購與供應商的全程指導,招投標,價格制定,收發帳款的管理,現金流的控制,供應商績效的制定。
.企業如(ru)何(he)從ISO/TS16949順利(li)過渡到IATF16949。
指導如下汽車企業成功通過TS認證:
.咨詢的企業:航天新長城電動汽車技術有限公司、遼寧凌源凌河汽車制造有限公司、特瑞堡輪胎工業產品(邢臺)有限公司、四維-約翰遜實業股份有限公司、浙江海利得新材料股份有限公司、北京懷美科技有限公司、北京順恒達汽車零部件制造有限公司、北京奇躍橡塑制品有限公司、北京恒合佳電子有限公司、北京嘉潤粉沫有限公司、北京科旭有限公司、北京首拓濾清器制造有限公司、海安聯科汽車零部件有限公司、廊坊鑫瑞達科技有限公司、北京鑫山源電器有限公司、滄州昌瑞五金制品有限公司、南皮順馳汽車部件有限公司等近50余家在國內/國際很具影響力的整車的汽車零部件企業。
.航(hang)天科(ke)(ke)工海鷹(ying)集團有(you)限公司/北(bei)京(jing)(jing)北(bei)整電器有(you)限公司/北(bei)京(jing)(jing)格林(lin)雷斯環保科(ke)(ke)技(ji)有(you)限公司/北(bei)京(jing)(jing)太(tai)和萬達鋼(gang)結構有(you)限公司 /得嘉工業(北(bei)京(jing)(jing))有(you)限公司
服務過的企業:
杭州鈕創電(dian)(dian)(dian)子(zi)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、北(bei)(bei)(bei)京(jing)協力(li)聯合電(dian)(dian)(dian)子(zi)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、常州市(shi)青龍無(wu)線電(dian)(dian)(dian)元(yuan)件廠、上海(hai)博澤電(dian)(dian)(dian)機有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(VDA6.3)、博世汽(qi)車(che)(che)部件(長沙(sha))有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(VDA6.3)、三枼電(dian)(dian)(dian)器(大連)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、中信博海(hai)鋁業(ye)(ye)控(kong)股有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、安徽合力(li)股份有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)合肥鑄鍛廠、嘉興(xing)杰富意精(jing)密鋼管有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、上海(hai)博幫汽(qi)車(che)(che)技術有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(VDA6.3)、華泰汽(qi)車(che)(che)車(che)(che)身有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、北(bei)(bei)(bei)京(jing)碧水源膜(mo)科技有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、滄州華通電(dian)(dian)(dian)器部件有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、北(bei)(bei)(bei)京(jing)中鐵集團、博江金(jin)屬(shu)(shu)制(zhi)(zhi)(zhi)品有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)責任公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、北(bei)(bei)(bei)京(jing)富城興(xing)金(jin)屬(shu)(shu)結(jie)構有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、上海(hai)康鋒金(jin)屬(shu)(shu)制(zhi)(zhi)(zhi)品有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、上海(hai)球明標準(zhun)件有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、德清三和塑膠有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、北(bei)(bei)(bei)京(jing)利(li)富高塑料(liao)制(zhi)(zhi)(zhi)品有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、北(bei)(bei)(bei)京(jing)順恒(heng)達(da)汽(qi)車(che)(che)電(dian)(dian)(dian)器科技有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、北(bei)(bei)(bei)京(jing)華仕納(na)紙(zhi)制(zhi)(zhi)(zhi)品有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、廊坊(fang)中捷(jie)新型建筑(zhu)板材有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、河北(bei)(bei)(bei)星耀稀(xi)有(you)(you)(you)(you)(you)(you)金(jin)屬(shu)(shu)材料(liao)有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、霸州市(shi)精(jing)英五(wu)金(jin)制(zhi)(zhi)(zhi)品有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、北(bei)(bei)(bei)京(jing)興(xing)平偉業(ye)(ye)商貿有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、北(bei)(bei)(bei)京(jing)安騰勝科技有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、江蘇羽佳機械制(zhi)(zhi)(zhi)造有(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)、等70多家企業(ye)(ye)。
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