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設備現場維修班組維修技能提升培訓

授課對象：企業(ye)內部生產現場設(she)備(bei)(bei)基層班組管理(li)人(ren)員(yuan)（設(she)備(bei)(bei)主管領班和(he)班組長;設(she)備(bei)(bei)維修人(ren)員(yuan)和(he)設(she)備(bei)(bei)點(dian)檢員(yuan)，保全工、生產主管等以及公司生產部門(men)各級設(she)備(bei)(bei)相(xiang)關人(ren)員(yuan)）。

課程背景：
了(le)解做為一名現(xian)代企業的現(xian)場設備(bei)(bei)管(guan)理(li)者和維修維護人員(yuan)所應該具備(bei)(bei)的設備(bei)(bei)管(guan)理(li)維護理(li)念(nian)，以(yi)及(ji)現(xian)場設備(bei)(bei)人員(yuan)與(yu)設備(bei)(bei)基層管(guan)理(li)者所應了(le)解相關的設備(bei)(bei)管(guan)理(li)體系(xi)。

掌握設備維護工作的規律，按照設備壽命周期的原理進行設備維護修理，依據不同階段的設備特性，采用不同的維修策略與方法。
掌握作為設備維修保全的工作源頭–設備點檢方法，通過對設備不同時期的狀態，通過點檢的架構、人員職責、點檢方法、點檢管理規范，提前發現潛在設備故障，才能提前合理安排維修時機，*程度的降低設備成本，減少損失性故障，提升設備運轉效率。
掌握管(guan)理(li)所應具備(bei)(bei)(bei)的(de)(de)對于設(she)備(bei)(bei)(bei)維(wei)(wei)護(hu)修理(li)的(de)(de)設(she)備(bei)(bei)(bei)預防(fang)維(wei)(wei)修基礎知(zhi)識內容(rong)，正(zheng)確理(li)解現代企(qi)業(ye)中(zhong)設(she)備(bei)(bei)(bei)管(guan)理(li)的(de)(de)相關設(she)備(bei)(bei)(bei)維(wei)(wei)護(hu)技(ji)巧,明確設(she)備(bei)(bei)(bei)部門(men)自身設(she)備(bei)(bei)(bei)維(wei)(wei)護(hu)工作內容(rong)，以及如(ru)何在(zai)現場管(guan)理(li)中(zhong)如(ru)何運(yun)用.

掌握生產部門的設備自主維護的理念與設備維護的“三好、四會”基本方法，采用設備自主維護道具與工具，在提升設備運行效率與，創造公司部門效益的同時，提升員工自身素養與技能。
展示現(xian)(xian)場設(she)(she)(she)備維(wei)護保(bao)(bao)全活動開(kai)(kai)展后取得(de)(de)的(de)(de)現(xian)(xian)場改(gai)善(shan)(shan)效果(guo)，以(yi)及介紹設(she)(she)(she)備計劃保(bao)(bao)全與(yu)自(zi)主保(bao)(bao)全管(guan)(guan)理活動順利開(kai)(kai)展流程與(yu)方法(fa),相關(guan)人員(yuan)所必須具(ju)備的(de)(de)一些設(she)(she)(she)備管(guan)(guan)理或現(xian)(xian)場管(guan)(guan)理的(de)(de)輔助技(ji)能(neng)和知識、明確只有提(ti)(ti)高員(yuan)工的(de)(de)素(su)質,才(cai)能(neng)提(ti)(ti)高設(she)(she)(she)備的(de)(de)素(su)質,而最(zui)終(zhong)提(ti)(ti)高企(qi)業素(su)質,這個設(she)(she)(she)備規范維(wei)護的(de)(de)最(zui)終(zhong)目標。同時(shi)，使企(qi)業也能(neng)夠獲得(de)(de)由現(xian)(xian)場生產的(de)(de)逐步(bu)改(gai)善(shan)(shan)所帶來的(de)(de)效益,真正做(zuo)到(dao)企(qi)業與(yu)員(yuan)工“雙贏”（winwin）.

課程大綱：
設備專業維護（修）基礎篇
第一章、設備基礎維護管理理念與相關體系介紹
一、設備管理的定義與范疇
二、設備監控與故障診斷
三、設備管理的指標體系
四、維修的參數體系
五、設備前期管理與工程監理
六、設備周期費用(LCC)
七、壽命周期利潤(LCP)與LCC分析法
八、設備壽命周期與LCC曲線
九、企業備件管理
十、設備再利用
十一、設備管理發展趨勢
十二、可靠(kao)性為中心的(de)保全(RCM)?

第二章、現場生產設備維護基礎知識
一、設備管理-成熟有效的生產效率工具
二、提高生產效率的有效方法
三、設備維護零故障能實現嗎？
四、現場生產設備維護制度建立
五、全(quan)面生產設備維(wei)護(hu)具(ju)體(ti)內容

設備現場狀態監測與與預防點檢篇?
第三章、設備現場狀態監控的現場實施改善
一、設備狀態監測技術管理
二、現代狀態檢(jian)測技(ji)術

第四章、設備點檢規范化管理
一、點檢建立
二、點檢實施
三、點檢管理與績效
四、點檢—設備故障傾向管理基礎
五、設備日常點檢—自主保全
案例：設備日常檢查內容與案例模擬
六、設備定期檢查---計劃維護管理
七、案例：設備檢查卡（表）的編制
設備日常檢查卡（示例）
設備定期檢查卡(示例)
設備精度檢查卡(示例)
設(she)備故障(zhang)分析與現場維修方法(fa)篇?

第五章、設備計劃維修制定
故障維修記錄與分析設備故障原因分析
一、設備故障現場維修記錄
二、設備故障原因分析
三、設備事故損失計(ji)算方法

第六章、設備計劃修理（PM）
一、設備計劃修理與專業(ye)設備管(guan)理

第七章、設備計劃維修-故障修理UM-EM
一、設備故障修理UM
二、設備(bei)故障修理EM

第八章、設備改善修理CM
一、設備改善修理現場管理
二(er)、設備故障改善(shan)的方法

第九章、設備計劃維修的基本內容和實施方法
設備計劃維修的兩大工作內容
預期維修計劃的實施
計劃維修時間的確定
計劃維修的工作實施流?
三計劃維修的管理與發展
設備班組現場自主維護保全活動的開展篇
勢在必行的現場革新–設備自主維護活動
一、全員設備管理生產模式的“三位一體”制
二、設備自主保全如何做
三、設備自主保全管理班（小）組成立條件
四、設備自主保全初期階段：現場維穩和“瓶頸”對策
五、設備自主保全中級階段：提升技能制定基準
六、設備自主保全高級階段：高效靈活，提升品質
七、設備自主保全*階段：自主管理
八、設備計劃與自主保全的協作(zuo)篇

講師介紹：
陳飛鳴老師：
教育及資格認證：
精益生產、TPM、5S專業咨詢師
國家注冊高級人力資源管理師，國家注冊高級企業培訓師
生產現場基層管理咨詢培訓師、現場改善咨詢培訓師、精益生產高級經理
具有二十多年世(shi)界五百強(qiang)跨國企(qi)業工(gong)作(zuo)經驗

講師經歷與專長：
曾在Philips公司任職達21年，后又在LG、喜星電子，CEC中電熊貓液晶、舜天國際等公司任職在企業成功推行TPM、5S、精益生產體系，擁有堅實的現場管理技能及管理背景，歷任公司高層管理總經理助理經理，精益改善部門項目負責人，人力資源經理，制造部經理，設備部經理、項目負責人、生產運營培訓師等，主導大型跨國企業現場改善多年。
精(jing)通現(xian)場生產運營，TPM全(quan)員(yuan)生產維護、精(jing)益(yi)改善、績效管理(li)、質量項(xiang)目、設備管理(li)、5S，以及相關的(de)精(jing)益(yi)生產體系。

曾咨詢過的客戶：
南(nan)京(jing)愛立信有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，上海貝(bei)爾(er)有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，北(bei)京(jing)國(guo)安科(ke)技有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，中(zhong)(zhong)儲糧油脂（唐山基地）有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，可(ke)口(kou)可(ke)樂公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)（北(bei)京(jing)、天(tian)津中(zhong)(zhong)糧），中(zhong)(zhong)國(guo)遠(yuan)景能(neng)源（風能(neng)）有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，康(kang)明斯（汽車(che)）發(fa)動(dong)機(ji)中(zhong)(zhong)國(guo)有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，北(bei)京(jing)達能(neng)乳業(ye)有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，遠(yuan)大醫藥，深圳特發(fa)集(ji)團有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，中(zhong)(zhong)國(guo)吉野(ye)家餐飲有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，廣(guang)州(zhou)(zhou)Ahresty阿(a)雷斯提(ti)汽車(che)發(fa)動(dong)機(ji)配(pei)件公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，廣(guang)東信華精機(ji)有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，上海阿(a)克蘇(su)(su)(su)（立邦漆），蘇(su)(su)(su)州(zhou)(zhou)鈴(ling)木加普騰(teng)有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，APP金華盛（蘇(su)(su)(su)州(zhou)(zhou)）紙(zhi)業(ye)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，中(zhong)(zhong)糧集(ji)團（深圳），上海飛機(ji)制造廠，維他奶（佛(fo)山）有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，益(yi)瑞石硅藻土（中(zhong)(zhong)國(guo)）有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，中(zhong)(zhong)國(guo)中(zhong)(zhong)鱸(lu)科(ke)技集(ji)團，江陰遠(yuan)景能(neng)源有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，南(nan)京(jing)富士通有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，蘇(su)(su)(su)州(zhou)(zhou)第一(yi)塑膠有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，無錫光升科(ke)技有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，蘇(su)(su)(su)州(zhou)(zhou)天(tian)佑有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，蘇(su)(su)(su)州(zhou)(zhou)艾蒂(di)盟斯壓鑄有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，蘇(su)(su)(su)州(zhou)(zhou)西卡(ka)（西班牙）有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)，蘇(su)(su)(su)州(zhou)(zhou)鐵(tie)姆肯－恩斯克軸(zhou)承公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si),南(nan)京(jing)電力自(zi)動(dong)化研究所(suo),諾基亞蘇(su)(su)(su)州(zhou)(zhou)通信有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si),阿(a)斯頓強生枝紡蘇(su)(su)(su)州(zhou)(zhou)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si),瑪努利液壓器(qi)材(cai)（蘇(su)(su)(su)州(zhou)(zhou)）有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si),聯塑（蘇(su)(su)(su)州(zhou)(zhou)）精密工(gong)程(cheng)有(you)(you)(you)(you)限(xian)(xian)(xian)(xian)(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)(si)(si)(si)(si)(si)(si)等數百家知(zhi)名企業(ye)。

設備現場維修班組維修技能提升培訓